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Heavy-Duty Magnetic Coolant Separator for Grinding

When grinding or honing ferrous metals (steel, iron), the resulting waste is a fine, abrasive metallic sludge. If this sludge is pumped back through the coolant lines, it destroys pumps, clogs nozzles, and ruins part finishes. The Heavy-Duty Magnetic Coolant Separator uses a rotating drum packed with powerful permanent magnets. As dirty coolant flows under the drum, the magnets attract the ferrous particles. A scraper blade then removes the sludge from the drum, depositing it into a waste bin while clean coolant flows back to the machine.

Key Advantages & Benefits:

  • Continuous Filtration: Operates automatically, removing abrasive swarf without requiring consumable filter paper.
  • Protects Coolant Pumps: Prevents fine iron powder from eroding the impellers and seals of expensive high-pressure pumps.
  • Improves Surface Finish: Ensures that only pure, clean coolant is sprayed onto the grinding wheel and workpiece.
  • No Consumables: Uses permanent magnets that never lose their strength and require zero replacement costs.

Versatile Applications:

  • Surface and cylindrical grinding machines
  • Honing and lapping equipment
  • Gear cutting machines
  • Cold rolling mills

Frequently Asked Questions (FAQ):

  • Q: Will this remove aluminum or brass chips? A: No. Magnetic separators only remove ferrous (magnetic) materials. For non-magnetic materials, you must use a paper band filter or centrifuge.
  • Q: Do I still need an oil skimmer if I use this? A: Yes. The magnetic separator removes heavy metallic sludge, while the oil skimmer removes floating tramp oil. They are often used together in a complete coolant management system.

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FAQ

What aluminum alloys do you use to make motorcycle engine cases?

We mainly use high-performance aluminum alloys such as ADC12 and A356. The ADC12 is ideal for complex shapes such as side covers due to its excellent flow properties, while the A356 is the first choice for structural parts such as crankboxes that require excellent strength and elongation. We use a spectrometer to confirm the composition of each melt to ensure material stability.

How to ensure the tightness of the engine cover and prevent oil leaks?

Preventing leaks is the core standard we ensure. We control internal density through precise high or low pressure casting parameters. After casting, we perform precision CNC machining on the sealing surfaces and perform pneumatic leak tests on the oil passages and water passages to ensure zero leaks in the assembly.

How long is the delivery lead time for OEM motorcycle engine covers

For new OEM projects, the lead time from mold design to T1 sample delivery is typically 35-50 days. Once samples are approved, our capacity of 5000 tons per year allows us to adjust mass production plans to meet your specific delivery deadlines

What surface polishing options do you provide for motorcycle engine case covers?

Our process includes Shot Blasting and vibration deburring to achieve a clean, matte appearance. At the same time, we can also prepare powder coated or painted surfaces based on the aesthetic requirements of your brand.

Application Background and Use Scenario

Heat Pipe R&D and Sample Preparation


Heat pipe development requires stable and repeatable sample-level processing before entering mass production. During R&D stages, engineers need precise control over heating, degassing, and welding preparation to verify product structure and process feasibility. This equipment is designed to support such sample preparation tasks under controlled conditions.


Process Validation Before Mass Manufacturing


Before scaling up to full production lines, manufacturers often need to confirm welding parameters, heating lengths, and degassing performance. This machine provides a practical platform for process validation, helping reduce risks during later mass production deployment.


Integrated Heating and Degassing Process


The heating process is controlled by both temperature and time, allowing operators to set parameters according to different pipe diameters and material requirements. This helps maintain consistent thermal conditions during sample processing.