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High-Intensity Inline Magnetic Oil Filter

Standard paper or mesh oil filters are excellent for dirt, but they often let microscopic, abrasive steel particles (created by normal gear wear) slip through. These microscopic metal shards then act like liquid sandpaper, destroying bearings and precision distributors. The High-Intensity Inline Magnetic Oil Filter houses powerful neodymium magnet cores directly in the fluid path. As the oil flows past, the magnets aggressively strip out and hold onto ferrous wear particles down to sub-micron sizes, providing an unparalleled level of fluid purity.

Key Advantages & Benefits:

  • Sub-Micron Filtration: Captures ferrous particles much smaller than traditional mechanical filters can trap.
  • Zero Pressure Drop: Because there is no restrictive paper media, the magnetic core filters the oil without reducing system pressure.
  • Easy Inspection: The magnetic core can be easily removed, wiped clean with a rag, and reinstalled in minutes.
  • Diagnostic Tool: Examining the amount of metal fuzz on the magnet provides early warning of severe gear or bearing failure.

Versatile Applications:

  • High-load gearbox circulation lines
  • Hydraulic return lines
  • Engine oil bypass systems
  • Metal stamping press lubrication

Frequently Asked Questions (FAQ):

  • Q: Does it replace my standard oil filter? A: No, it is designed to work in conjunction with a standard mechanical filter. The standard filter catches dirt and brass/aluminum, while the magnetic filter traps the dangerous steel wear particles.
  • Q: Will the magnets ever lose their strength? A: No. We use rare-earth neodymium magnets that retain their high-intensity magnetic fields indefinitely under normal operating temperatures.

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FAQ

What aluminum alloys do you use to make motorcycle engine cases?

We mainly use high-performance aluminum alloys such as ADC12 and A356. The ADC12 is ideal for complex shapes such as side covers due to its excellent flow properties, while the A356 is the first choice for structural parts such as crankboxes that require excellent strength and elongation. We use a spectrometer to confirm the composition of each melt to ensure material stability.

How to ensure the tightness of the engine cover and prevent oil leaks?

Preventing leaks is the core standard we ensure. We control internal density through precise high or low pressure casting parameters. After casting, we perform precision CNC machining on the sealing surfaces and perform pneumatic leak tests on the oil passages and water passages to ensure zero leaks in the assembly.

How long is the delivery lead time for OEM motorcycle engine covers

For new OEM projects, the lead time from mold design to T1 sample delivery is typically 35-50 days. Once samples are approved, our capacity of 5000 tons per year allows us to adjust mass production plans to meet your specific delivery deadlines

What surface polishing options do you provide for motorcycle engine case covers?

Our process includes Shot Blasting and vibration deburring to achieve a clean, matte appearance. At the same time, we can also prepare powder coated or painted surfaces based on the aesthetic requirements of your brand.

Application Background and Use Scenario

Heat Pipe R&D and Sample Preparation


Heat pipe development requires stable and repeatable sample-level processing before entering mass production. During R&D stages, engineers need precise control over heating, degassing, and welding preparation to verify product structure and process feasibility. This equipment is designed to support such sample preparation tasks under controlled conditions.


Process Validation Before Mass Manufacturing


Before scaling up to full production lines, manufacturers often need to confirm welding parameters, heating lengths, and degassing performance. This machine provides a practical platform for process validation, helping reduce risks during later mass production deployment.


Integrated Heating and Degassing Process


The heating process is controlled by both temperature and time, allowing operators to set parameters according to different pipe diameters and material requirements. This helps maintain consistent thermal conditions during sample processing.