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Film PVB Silence

In response to the escalating global demand for enhanced acoustic comfort, we present our cutting-edge PVB (Polyvinyl Butyral) film, meticulously engineered for superior sound insulation and acoustic control. As a frontrunner in PVB manufacturing, we've developed this specialized interlayer solution to meet the needs of diverse applications, fostering quieter and more pleasant living and working environments.

In response to the escalating global demand for enhanced acoustic comfort, we present our cutting-edge PVB (Polyvinyl Butyral) film, meticulously engineered for superior sound insulation and acoustic control. As a frontrunner in PVB manufacturing, we've developed this specialized interlayer solution to meet the needs of diverse applications, fostering quieter and more pleasant living and working environments. Our "Silence" series distinguishes itself from conventional PVB interlayers through the integration of proprietary additives and refined processing methodologies, significantly boosting its sound-dampening efficacy. This positions our film as the premier choice for manufacturers aiming to elevate the acoustic performance of their laminated glass products.

PVB Film Technical Data Sheet


PropertyUnitSpecification
1. General Dimensions
Nominal Thicknessmm0.38 / 0.50 / 0.76 / 1.14 / 1.52
Product Width Rangemm500 – 2850
Length TolerancemNominal Label Length (Not less than labeled length)
Width Tolerancemm0 – +20
2. Thickness Uniformity
Transverse Deviation (Zone A)m15 (Within 25mm to Edge)
Transverse Deviation (Zone B)m20 (Within 50mm to Edge)
3. Physical & Mechanical Properties
Tensile StrengthMPa20
Elongation at Break%200
Moisture Content%0.35 – 0.55
Heat Shrinkage Rate%8
(Test Condition: 60°C / 15 min)
4. Optical Properties
Haze%0.6

Key Benefits of Our Silence PVB Film

Our specialized PVB film for silence provides a distinct competitive advantage for your laminated glass offerings, delivering tangible improvements and measurable benefits:

  • Elevated Sound Transmission Class (STC) Performance: Substantially enhances the STC ratings of laminated glass, demonstrably reducing airborne sound transmission across a broad frequency spectrum, thereby contributing to quieter internal spaces.
  • Exceptional Sound Damping Capabilities: The advanced molecular composition and formulation deliver superior viscoelastic damping, effectively absorbing and dispersing sound energy to prevent its passage.
  • Broad Frequency Spectrum Efficacy: Performs effectively across low, mid, and high-frequency ranges, adeptly tackling common noise sources such as traffic, industrial operations, and general ambient noise pollution.
  • Reinforced Laminated Glass Integrity: While introducing enhanced acoustic properties, it steadfastly preserves the inherent safety features of laminated glass, including impact and shatter resistance, as well as UV protection. It integrates seamlessly into established glass manufacturing workflows.
  • Long-Term Durability and Reliability: Engineered for sustained performance, it exhibits robust resistance to degradation from UV radiation, humidity, and temperature variations, ensuring consistent acoustic and safety benefits throughout the installed glass's service life.
  • Versatile Customization Options: Available in a range of standard thicknesses, with potential for tailored properties to precisely meet specific project requirements and acoustic objectives.


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FAQ

What aluminum alloys do you use to make motorcycle engine cases?

We mainly use high-performance aluminum alloys such as ADC12 and A356. The ADC12 is ideal for complex shapes such as side covers due to its excellent flow properties, while the A356 is the first choice for structural parts such as crankboxes that require excellent strength and elongation. We use a spectrometer to confirm the composition of each melt to ensure material stability.

How to ensure the tightness of the engine cover and prevent oil leaks?

Preventing leaks is the core standard we ensure. We control internal density through precise high or low pressure casting parameters. After casting, we perform precision CNC machining on the sealing surfaces and perform pneumatic leak tests on the oil passages and water passages to ensure zero leaks in the assembly.

How long is the delivery lead time for OEM motorcycle engine covers

For new OEM projects, the lead time from mold design to T1 sample delivery is typically 35-50 days. Once samples are approved, our capacity of 5000 tons per year allows us to adjust mass production plans to meet your specific delivery deadlines

What surface polishing options do you provide for motorcycle engine case covers?

Our process includes Shot Blasting and vibration deburring to achieve a clean, matte appearance. At the same time, we can also prepare powder coated or painted surfaces based on the aesthetic requirements of your brand.

Application Background and Use Scenario

Heat Pipe R&D and Sample Preparation


Heat pipe development requires stable and repeatable sample-level processing before entering mass production. During R&D stages, engineers need precise control over heating, degassing, and welding preparation to verify product structure and process feasibility. This equipment is designed to support such sample preparation tasks under controlled conditions.


Process Validation Before Mass Manufacturing


Before scaling up to full production lines, manufacturers often need to confirm welding parameters, heating lengths, and degassing performance. This machine provides a practical platform for process validation, helping reduce risks during later mass production deployment.


Integrated Heating and Degassing Process


The heating process is controlled by both temperature and time, allowing operators to set parameters according to different pipe diameters and material requirements. This helps maintain consistent thermal conditions during sample processing.